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5 free 100-hour inspection checklists for aircraft

5 free 100-hour inspection checklists for aircraft

Hero author imageBy Ima Ocon
•
December 13th, 2024
•
5 min read
Hero image

Table of contents

  • Essential 100-hour inspection checklists
    • 1. 100-hour inspection checklist
    • 2. Cessna 172 100-hour inspection checklist
    • 3. Aircraft 100-hour inspection checklist
    • 4. Cessna 152 100-hour inspection checklist
    • 5. Cessna 150 100-hour inspection checklist
  • How to create a 100-hour inspection checklist in Lumiform

100-hour inspections are a regulatory requirement for aircraft used for commercial purposes. These involve a thorough examination of the aircraft’s airframe, engines, propellers, instruments, avionics, and other critical components. With a 100-hour inspection checklist, you have a framework for tackling inspections efficiently while maintaining thorough documentation.

Using a checklist allows you to methodically check every system and detail, reducing downtime and keeping your aircraft flight-ready. All of the checklists below are customizable, and they’re designed to make your maintenance process smoother and more reliable.

Essential 100-hour inspection checklists

These checklists are available as PDFS or as online forms, with collaboration and data analysis features:

  1. 100-hour inspection checklist

    100-hour inspection checklist
    Use this templateSee details
    Ensuring your aircraft meets safety and performance standards starts with a reliable 100-hour inspection checklist. This tool covers essential maintenance tasks, such as engine systems, flight controls, and landing gear inspections. Features like easy-to-follow sections and detailed prompts help streamline the process, ensuring nothing is overlooked. Tailor it to fit specific aircraft types or maintenance procedures by adding custom checks or prioritizing critical systems. With a well-organized checklist, you’ll stay on top of compliance requirements while reducing downtime.
    Use this templateSee details
  2. Cessna 172 100-hour inspection checklist

    Cessna 172 100-hour inspection checklist
    Use this templateSee details
    Designed specifically for the Cessna 172, this checklist allows you to assess maintenance needs for this popular model. It guides you through key areas such as airframe inspections and electrical systems checks, focusing on the unique requirements of the Cessna 172. Easily adjust sections to highlight frequently monitored components or special modifications to your aircraft. By keeping inspections systematic and thorough, this checklist supports optimal safety and flight readiness.
    Use this templateSee details
  3. Aircraft 100-hour inspection checklist

    Aircraft 100-hour inspection checklist
    Use this templateSee details
    This downloadable checklist is designed for aviation professionals who need a reusable inspection tool. Its structured format simplifies preflight maintenance, covering key areas such as fuel systems, controls, and structural integrity. Use it as-is for general aircraft or customize it by adding aircraft-specific checks or regulatory updates. Perfect for both digital use and printing, this PDF ensures your inspections are efficient and well-documented every time.
    Use this templateSee details
  4. Cessna 152 100-hour inspection checklist

    Cessna 152 100-hour inspection checklist
    Use this templateSee details
    Improve your Cessna 152 maintenance using this targeted checklist that caters to its unique design and operational needs. From engine performance to cabin and fuselage checks, it guides you through essential tasks for meeting safety standards. Adjust the checklist to align with your specific flight hours or additional equipment onboard. Keeping your Cessna 152 in peak condition becomes straightforward and reliable with a well-tailored inspection process.
    Use this templateSee details
  5. Cessna 150 100-hour inspection checklist

    Cessna 150 100-hour inspection checklist
    Use this templateSee details
    Staying on top of maintenance for your Cessna 150 is straightforward with this thorough checklist. It focuses on key areas like control surfaces, fuel systems, and avionics so important components can receive proper attention. Whether you’re working with a standard model or one with modifications, you can easily adapt the checklist to include specific equipment or operating conditions. This tool helps you maintain consistent inspection standards, reduce potential risks, and ensure your aircraft is ready for flight.
    Use this templateSee details

How to create a 100-hour inspection checklist in Lumiform

You can quickly create a 100-hour inspection checklist in Lumiform that’s tailored to your workflow. Start with any of the templates above, or make your own using our AI form builder. You can then drag and drop elements to structure your checklist exactly how you need it—whether it’s for a general inspection or a specific aircraft model like a Cessna.

Add multiple input types, such as checkboxes, comment fields, or even photo uploads, to make sure inspectors can document every detail clearly and thoroughly. For example, a photo upload can provide visual proof of a completed repair or highlight wear and tear that requires attention.

Once the checklist is ready, your team can access it via the mobile app, making inspections easy and efficient, even on the tarmac. Assign tasks if issues are flagged, ensuring problems are addressed quickly and effectively. After the inspection, use Lumiform’s data analysis tools to generate reports that highlight trends, recurring issues, or areas that need improvement.


Frequently asked questions

How do you calculate the 100-hour interval for inspections?

The 100-hour interval is based on the time the aircraft is operated, specifically the engine’s tachometer readings. For example, if the aircraft’s engine has run for 100 cumulative hours since the last inspection, it’s due for another. It’s important to track these hours carefully.

What is the difference between a 100-hour inspection and an annual inspection for aircraft?

A 100-hour inspection is required after every 100 hours of operation for aircraft used for hire or instruction, while the annual inspection is mandatory once a year for all aircraft. An annual inspection must be performed by an IA (Inspection Authorization) mechanic, whereas a 100-hour inspection can be conducted by a certified A&P (Airframe and Powerplant) mechanic.

What are common mistakes to avoid during a 100-hour inspection?

One common mistake is overlooking smaller components like safety wires or chafed hoses, which can lead to significant problems later. Skipping documentation during inspections is another issue. Additionally, rushing through the inspection or neglecting to use the correct tools can result in missed defects.

Author
Ima Ocon
Ima is a writer and editor who specializes in technology, with experience crafting content for companies like Canva and FluentU. She's passionate about startups, remote work, and language learning, as well as the applications of AI in marketing. Currently, she is based in Asia, and she previously studied in Taiwan and Singapore.
Lumiform offers innovative software to streamline frontline workflows. With over 12,000 ready-to-use templates or custom digital forms, organizations can increase efficiency and automate key business processes. The platform is particularly user-friendly, offering advanced reporting capabilities and powerful logic functions that enable automated solutions for standardized workflows. Discover the transformative potential of Lumiform to optimize your frontline workflows. Learn more about the product

Related categories

  • Health and safety
  • Aviation
  • Public safety

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